Mechatronic Training Set

Technical Training Sets → Control and Automation Laboratory → Mechatronic Training Set

Sipariş No : Y-0044

Mechatronic Training Set

Factory Automation Model

Datasheet  Tender Specifications

With the mechatronic training set, typical factory automation is modeled. Due to the scenario the factory automation; product that is rough at the first station is transported to the processing center one by one. The materials processed at the processing station are transported to test and separation station and become subject to quality control and separation. 

Mechatronic Training Set contains the topics on mechanic, electronic, electro-pneumatic, PLC, sensor technologies and motor control. 

All materials used in the training are those used in the industrial applications. All units in the training set are modular. In order to examine the factory automation with PLC; all PLC and system inputs/outputs at the control panel are constructed with sockets. User can connect the PLC and the system over this panel at any manner. System can be controlled manually by the keys at the panel and the operation can be traced by led. 

Applications :

• Assembling/Installation applications
• Diagnosis and fault repair
• Comments and examination of documentations
• Mechanism topics of factory automation systems
• Connection and control of electronic connection of the mechanical structure
• Application of pneumatic elements at automation systems
• PLC applications at automation systems
• Usage applications of operator panel
• Topics on sensors and signal processing
• Examination of operating principle of conveyor mechanism
• Examination of step and DC motor controls
• Examination and taking into operation of electro-mechanic systems 

Mechatronic Training Set is formed of 3 stations; 

Y-0044-A Unloading and Carrying station 

Y-0044-B Processing Station 

Y-0044-C Test and Separation Station 

All these stations can either be used independently or together by various combinations.

Three of the systems are PLC controlled and can control over PLC with PC, when desired.

Model/Option Selection Matrix
Stock Code:
Y-0044-A
Details:
Unloading and Carrying Station
Option Type:
Main Unit
Stock Code:
Y-0044-B
Details:
Processing Station
Option Type:
Main Unit
Stock Code:
Y-0044-C
Details:
Test and Separation Station
Option Type:
Main Unit
Stock Code Details Option Type
Y-0044-A Unloading and Carrying Station Main Unit
Y-0044-B Processing Station Main Unit
Y-0044-C Test and Separation Station Main Unit

Tender Specifications

MECHATRONICS TRAINING SET

With the mechatronics training set typical factory automation should be modeled.

Due to the scenario the factory automation; product that is rough at the first station should transported to the  processing center one by one. The materials should processed at the processing station should transported to test and separation station and should be become subject to quality control and separation.

Mechatronics Training Set shall contain the topics on mechanic, electronic, electro-pneumatic, PLC, sensor technologies, motor control.

All materials used in the training are those should be used in the industrial applications. All units in the training set shall be modular. In order to examine the factory automation with PLC; all PLC and system inputs/outputs at the control panel should be constructed with sockets. User shall connect the PLC and the system over this panel at any manner. System can be controlled manually by the keys at the panel and the operation should be traced by led.

MechatronicsTraining Set should be formed of 3 stations;
•    Unloading and Carrying station
•    Processing Station
•    Test and Separation Station

All these stations should either be used independently or together by various combinations.

Three of the systems shall be PLC controlled and shall be control over PLC with PC, when desired.

UNLOADING AND CARRYING STATION

At the unloading unit the materials should be driven from the storage unit of the station at the programmed time by the help of a piston. The vacuumed holder at the tip of the piston shall carry the material coming from the unloading unit throughout the transporting line and shall leave it at the end of the line. This should be carried out continuously or separately. The unloading and carrying information of the system should be traced real time by the led on the panel.

As aluminum sigma profile should be used in the construction of the training set, the units should be easily assembled and disassembled. The system and PLC inputs/outputs on the control panel should be enable various connections.

Unloading and carrying station shall consist of two units and control panel.

Storage-Unloading Unit
•    Transparent storage unit with the capacity of 9 materials
•    Double-effect cylindrical storage and driving mechanism
•    Limit keys

Pneumatic carrying Unit
•    30 cm linear transportation axis
•    Position control with step motor
•    Pneumatic material hold/release
•    Vacuum key
•    Double-effect cylindrical up/down movement
•    Linear axis right-left limit keys

Control Panel
•    PLC input-outputs with 2mmsocket and led
•    System input-output with 2mmsocket and led
•    Keys for the manual control of the system and the error simulation
•    PLC with 14 input/10 output
•    Start-stop buttons
•    Emergency Stop Button

System Structure
•    Desk; anodized aluminum sigma profile and lock rollers
•    Channeled aluminum desk (Min. 50x60 cm)
•    Pressure regulator and manometer
•    Pneumatic valve island
•    24V power supply unit
•    The supply voltage of the system isAC220V.
•    Min. Dimensions: 60x150x67 (WxHxD)

PROCESSING STATION

The work pieces shall be coming to this station have been firstly left to the rotary table. The mechanism should  be consisted of rotary table has proceed the work piece in the processing center and should be applied one of the processes such as punching/repairing/erasing as well as it has transmitted them to the transport unit. The linear mechanism unit  shall carry work piece to the test and separation station.

The processing station should be composed of three units and control panel.

Rotary Table
•    Rotary table
•    Inductive and optic sensors
•    Flange engine and control relay

Processing Unit
•    Reciprocate through threaded rod
•    Processing engine
•    Holding plunger for construction equipment
•    Down/up bound keys
•    Optic sensor

Pneumatic carrying Unit
•    30 cm linear transportation axis
•    Position control with step motor
•    Pneumatic material hold/release
•    Vacuum key
•    Double-effect cylindrical up/down movement
•    Linear axis right-left limit keys

Control Panel
•    PLC input-output having 2mmsockets and led
•    System input and output with 2mmsockets and led
•    Manual control of the system and keys for failure simulation
•    PLC with 14 input/10 output
•    Start-stop buttons
•    Emergency stop button

System Structure
•    Table;Anodized aluminum sigma shape and locked wheel
•    Channeled aluminum table (Min. 50x60 cm)
•    Pressure regulator and manometer
•    Pneumatic valve block
•    24V power source unit
•    Supply voltage of the systemAC220V
•    Min. Dimensions: 60x150x67 (WxHxD)

TEST AND SEPARATION STATION

The qualifications of the work pieces which are left on to the conveyor, should be detected by sensors, after the conformity tests should be made by allocation mechanism the work pieces are separated. This station shall enable us to review the sensor
technologies practically and shall make studies with PLC on analog /digital signals which are coming from system.

PLC shall inform the user about the specifications and numbers of the work pieces over the operator panel. Upon the request
of the user, the various working programs for operator panel and PLC should be prepared accordingly.
Testing and separation station should be composed of a conveyor unit and control panel.
Conveyor Unit
•    DC Engine conveyor band mechanism
•    3 pieces decomposition mechanism with pneumatic cylinder
•    Contrast Sensor
•    Distance sensor
•    Inductive sensor
•    2 pcs optic sensor
•    Storing boxes
Control Panel
•    PLC inputs-outputs with 2mmsockets and led
•    System inputs and outputs with 2mmsockets and led
•    Manual control of the system and keys for failure simulation
•    14 input/10 output PLC
•    Start-stop buttons
•    Emergency Stop Buttons
System Structure
•    Table;Anodized aluminum sigma shape and locked wheel
•    Channeled aluminum table (Min. 90x50 cm)
•    Pressure regulator and manometer
•    Pneumatic valve block
•    24V power source unit
•    Supply voltage of the system AC 220V
•    Min. Dimensions: 90x150x67 (WxHxD)

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